Comic-Con: Tony Almeida is back (again!) on '24'

"Perhaps it's a measure of our desperation that he's back," admits executive producer Howard Gordon, who wouldn't tease how they plan to revive Almeida -- especially since we last saw him lying dead in Jack's arms. "He's died on the page four times."

Gordon and the crew also gave fans a sneak peak of the two-hour movie that'll serve as a prequel for the coming season: the movie, which will air in November, takes place in South Africa where Jack encounters child soldiers (in the clip, Jack gets caught in a firefight along a crowded street and comes face-to-face with a gun-toting youth). The physical and psychological consequences of torture also take center stage. "This is the best script we've ever had," said Sutherland, who explained how the writers had a longer lead time to prepare because the 100-day writers strike ultimately delayed the show's return to Fox. "We weren't in a rush against some clock to get it on the air." 

As usual, the legions of fans brought levity to the panel discussion: one audience member wanted to know, for example, why we never see Jack pee. "When we cut to the White House, just know that Jack is either in the bathroom, having a drink, or getting something to eat," explained Sutherland.

Sutherland also explained they use real guns on the show -- just not real bullets -- and that Jack's excessive use of the word "dammit" came from the character's need for an expletive "that expressed his frustration. That word could handle all of it." He and the producers scaled back on its use, however, when they learned it became a drinking game for youths. And his favorite moment during the show's multi-year run? "When I chopped that guy's head off in season two," admitted Sutherland.

The producers used the panel to confirm several cast additions: Cherry Jones will play the first female president, Jon Voight plays a good (or maybe a bad) man, and Janeane Garofalo will come aboard to possibly spar with Chloe's Mary Lynn Rajskub. Finally, Gordon said a 24 movie remains a possibility, though not until the series ends its run on Fox.

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